Industrial Adhesive Mixing System with Automatic Feeding and Vacuum Mixer

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Industrial Adhesive Mixing System with Automatic Feeding and Vacuum Mixer

Customization:	Available
Additional Capabilities:	Vacuum
After-sales Service:	Engineers Available to Service Machinery Overseas, Online Support, video Technical Support

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Product Description

Basic Information

Application

Granules, Liquid, Liquid with Suspended Solids, Powder, Viscous Fluid

Application Area

Chemical, Daily Chemical, Food, Pharmaceutical

Certification

Control System

PLC Control (Siemens / Panasonic)

Mixing Capacity

100-250L / 300L / 500L

Main Material

Stainless Steel

Max Viscosity

1,000,000 Cps

Vacuum Degree

≤ -0.096 MPa

Automation Level

Semi-Automatic / Fully Automatic

Heating Method

Hot Water / Cooling Optional

Product Description

⚙️Product Overview

This automatic batching and conveying system is specially designed for the production of high-viscosity adhesives, sealants, and related chemical products. It integrates powder feeding, liquid metering, mixing, deaeration, and slurry conveying into one fully automated line. The system ensures precise ingredient control, consistent product quality, and efficient production.

The core mixer adopts a dual planetary mixing mechanism with two spiral paddles and two high-speed dispersion discs, capable of handling viscosities up to 1,000,000 mPa·s. Vacuum operation removes bubbles, while the jacketed mixing barrel allows precise temperature control via circulating water.

💡Key Features

Integrated Automation - Centralized Siemens PLC control with touch screen HMI; one-key operation.
High-Precision Metering - Load cells ensure ±0.2% accuracy for liquid and powder dosing.
Dual Planetary Mixing - Intensive shear for high-viscosity materials.
Vacuum Deaeration - Ensures bubble-free end products.
Safety Interlocks - Emergency stop, overload protection, and vacuum locks included.

Technical Specifications (500L System)

Parameter	Value
Total System Power	~102.2 kW
Power Supply	AC380V 50Hz 3-phase
Vacuum Degree	≤ -0.096 MPa
Mixer Working Volume	300-500L
Mixing Paddle Speed	5-44 rpm (VFD)
Dispersion Speed	50-1480 rpm (VFD)
Main Motor Power	45 kW
Dispersion Motor Power	55 kW
Noise Level	≤75 dB

🛠️System Components

Component	Description
Powder Feeding System	Manual bag dumping station with dust collector and vacuum feeder.
Liquid Conveying System	1000L storage tank with magnetic pump and precision scale.
Dual Planetary Mixer	500L gantry-type mixer with hydraulic lift and heating jacket.
Press Feeder	Hydraulic press for discharging high viscosity material (up to 120T).
Control System	Siemens PLC + HMI; data logging and recipe management.

Frequently Asked Questions

Q1: Can this system handle both solvent-based and solvent-free adhesives? Yes, the system is designed with corrosion-resistant materials (SUS304/316, PTFE seals) and can be configured for various formulations.

Q2: What is the maximum viscosity the mixer can handle? The dual planetary mixer can effectively mix materials up to 1,000,000 mPa·s with reinforced blade options.

Q3: How is cleaning performed between batches? The mixer has polished surfaces with no dead corners. The barrel is detachable for easy cleaning, and CIP options are available.

Q4: Do you offer explosion-proof configurations? Yes, explosion-proof motors and electrical components can be provided for flammable solvent applications.

Q5: What is the warranty and support? We provide a 12-month warranty, 24/7 remote technical support, and spare parts availability for 10 years.

Q6: Can the system be expanded for larger production? Absolutely. The modular design allows for the addition of more mixers or automated tanks for future capacity expansion.

Why Choose Our Solutions

Over 10 years of professional experience in mixing and batching systems.
In-house R&D with strict quality control (ISO9001 certified).
Global references with successful installations in chemical and battery plants.
Customizable solutions tailored to specific process requirements.
Prompt service and lifetime technical support.